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This automated system is designed for advanced industrial applications, featuring programmable logic controllers (PLCs), pneumatic systems, and other electronic components to facilitate a range of experiments and processes. The system’s main structure, control mechanisms, and additional accessories make it an ideal setup for both educational and practical purposes in automation and control engineering.
The system is equipped with several types of PLCs from different manufacturers to provide a broad understanding of industrial PLC applications:
Each PLC offers a unique set of features suited for specific control tasks, allowing learners and engineers to explore different systems and their applications.
The overall dimensions of the system’s main structure are 1735x700x1660mm, and individual PLC and modules have a compact size of 295x225x45mm, ensuring easy integration into both lab environments and industrial settings.
This setup is perfect for professionals, students, and engineers looking to deepen their knowledge and skills in automation systems, PLC programming, and pneumatic control.
Features:
Main Structure: – Main Voltage : 1 Phase 220V per 50 or 60Hz – Working Table: 1EA – Working Frame – 3 Step
– Pick & Place using PLC & Pneumatic Air Suction method. – Pick & Place using PLC & Pneumatic Gripper method.
– The construction of Pneumatic cylinder. – Sequential control of three Pneumatic cylinder using nine
categories PLC. – The construction of Pneumatic solenoid valve. – Control of Pneumatic solenoid valve using PLC. – Interfacing of PLC & Pneumatic solenoid valve. – The method of Control Relay using PLC. – The methods of three phase Induction Motor Starter using PLC. – Forward-and-reverse operation methods of three phase Induc- tion Motor. – The method of interfacing PLC with Input Switch. – The method of interfacing PLC with Input Sensor. – Operating method of interfacing proximity sensor with PLC. – Operating method of interfacing photo sensor with PLC. – Use of Variable Frequency Drive with PLC. – Programming method of Variable Frequency Drive with PLC. – The construction of Three Phase Induction motor. – Interfacing Method of Three Phase Induction motor with VFD & PLC. – The construction of Stepper Motor. – Interfacing Method of Stepper Motor with PLC. – The construction Seven Segment Display. – Interfacing Method of Seven Segment Display with PLC.
two PLC does not use same, it has used seventeen extra input and
That’s why students can be programming, interfacing with input
result they are capable to control of machinery from industries where use of PLC. List of Experiments:
– Module Storage Cabinet : 2EA – Electric accessories Storage Cabinet : 1EA – Ari Compressor : 1EA – Air compressor (basic equipment minimal machine): power: AC 220V(Plus or Minus)10 percent 50Hz or 60Hz,motor power: 650W – Nominal volume Air compressor: 9L normal output Pressure 0.7 MPa, noise degree: 66 dB – Dimension :L x W x H (mm):1735 x700 x 1660 – Connection facility 2mm & 4mm Safety Socket
PLC: SIEMENS -Part Number: 6ED1052-1MD00-0BA8 – Programming Language: Ladder, Functional Flow Chart Diagram – Built in Ethernet communication – PLC Power supply: (1 No.) – PLC Digital Input: 08 – PLC Analog Input: 04 Nos – PLC Analog Output: 02 Nos – PLC Digital output: 04 – PLC Display Unit : YES – PLC Input Voltage: 24VDC, 1Amp – Permissible range, Lower limit(DC): 20.4V – Permissible range, Upper limit(DC): 28.8V – Programming Software: LOGO Soft Comfort or equiva- lent – Programming Cable: PLC to PC communication Cable – Connection facility 2mm & 4mm Safety Socket – Module Dimension :L x W x H (mm):295 x 225 x 45
PLC Category-02 PLC: Mitsubishi -Parts:FX3U-16MR-DS – Power Supply: 24VDC – Input Types:24VDC – Output Types: Relay – Communication Options: RS-232 , RS-485, RS-422, USB
– Program Memory Byte (Step): 128 K max. (64,000) – Ambient Temperature: 0-55 degree C (in operation) -20 (Plus or minus)70 degree C (in storage) – Ambient Humidity: 5-95percent RH, no condensation (in operation) – Noise Immunity: 1000 Vpp noise voltage, 1 microsecond pulse width at 30-100Hz – Digital Input: 8 – Digital Output :8 (Relay) – Programming Software: Gx-Developer or equivalent – Programming Cable: SC-09 or equivalent – Connection facility 2mm & 4mm Safety Socket – Module Dimension :L x W x H (mm):295 x 225 x 45
PLC Category-03 PLC: Fatek -Parts: – FBs-14MAR – PLC input: 8 points Digital – Triggering Power:24VDC – (2 points high speed 100KHz, 2 points medium speed 20KHz, 4 points medium speed total 5KHz); – PLC Output: 6 points relay – Communication Port:RS232,USB – Built-in power supply: SPW14-AC or D12 or D24 – Connection facility 2mm & 4mm Safety Socket – Module Dimension :L x W x H (mm):295 x 225 x 45
PLC Category-04 PLC: Omron -Parts: CPM1A-30CDR-A-V1 – Power Supply=220VAC – Triggering Voltage:24VDC – Digital Input=18 – Digital Output=12(Relay) – Programming Cable: PLC to PC communication Cable – Connection facility 2mm & 4mm Safety Socket – Module Dimension: L x W x H (mm):295 x 225 x 45
PLC Category-05 PLC: Delta -Parts: dvp10ec00r3
– Power Supply:220VAC – Triggering Voltage:24VDC – Digital Input:06 – Digital Output:04(Relay) – Programming Cable: PLC to PC communication Cable – Connection facility 2mm & 4mm Safety Socket – Module Dimension: L x W x H (mm):295 x 225 x 45
PLC Category-06 PLC: Allen Bradley -Parts No: Micro820 – PLC Digital Input:12 Nos – PLC Digital Output:07 Nos – PLC Analog Input:04 Nos – PLC Analog Output:01No – 20-point controllers – Provides embedded 0…10V non-isolated 4 channel analog input and 1 channel analog output for speed control of an AC drive – Provides embedded communications via non-isolated serial port (for RS-232 and RS-485 communications) and Ethernet port – Communicates via Ethernet or IP – Provides embedded micro SDTM slot for program transfer, data log, and recipe management – Provides embedded support for up to four 10k thermistor temperature inputs – Supports program download through USB with an optional 3.5-in. Remote LCD – Supports up to two Micro800 Plug-in Modules – Programming Cable: PLC to PC communication Cable – Connection facility 2mm & 4mm Safety Socket – Module Dimension: L x W x H (mm):295 x 225 x 45PLC
Category-07 PLC: LS -Parts: XBC-DR30SU – Power Supply=220 V AC – Digital Input =18 – Digital Output=12(Relay) – Triggering Voltage:24VDC – Programming Cable: PLC to PC communication Cable – Connection facility 2mm & 4mm Safety Socket – Module Dimension: L x W x H (mm):295 x 225 x 45
– Function Indicator: Tower Type (Red, Green, Yellow) – Carry Function: Using Air suction method – Pneumatic cylinder: 02 Pcs – Optical Fiber Sensor:02 set – Solenoid Vaulve:3 pcs – Cabinet control circuit power supply: DC24V – Temperature: -10 to 40 ; Humidity: getter than or equal 90 percent ; – Air pressure: 0.4 to 0.6Mpa
PLC Category-08 PLC: Schneider Electric -Parts: SR3B101BD or AFPX-C40R – Built in display: LCD – High-speed Operation – Number or control scheme lines – Maximum Number of I & O Points: – 0…500 with FBD programming – 0…240 with ladder programming. – Cycle time : 6…90 ms – Backup time : 10 years at 25 degree C – Checks : Program memory on each power up – Supply voltage limits : 19.2…30 V – Discrete input voltage : 24 V DC – Discrete input current : 4 mA – IP degree of protection : IP20 (terminal block) conforming to IEC 60529 – Mechanical durability : 10000000 cycles (relay output) – Output thermal current : 8 A for all 4 outputs (relay output) – Number of outputs : 4 relay output(s) – Discrete input number : 6 conforming to EN or IEC 61131-2 type 1 – Programming Cable: PLC to PC communication Cable – Connection facility 2mm & 4mm Safety Socket – Module Dimension :L x W x H (mm):295 x 225 x 45
PLC Category-09 -PLC: Wecon -Parts: LX3V-0806MR-A2 – Power Supply=220VAC – Digital Input=8 – Digital Output=6 (Relay) – Triggering Voltage:24VDC – Programming Cable: PLC to PC communication Cable – Connection facility 2mm & 4mm Safety Socket – Module Dimension :L x W x H (mm):295 x 225 x 45
PLC Pick & Place using Pneumatic Air Suction Module:
– Input power : single-phase, three-wire AC 220V(plus minus)10 percent 50Hz or 60Hz – Connection facility 2mm & 4mm Safety Socket – Module Dimension :L x W x H (mm):600 x 460 x 20
PLC Pick & Place using Pneumatic Gripper Module:
– Function Indicator: Tower Type (Red, Green, Yellow) – Carry Function: Using pneumatic gripper method – Pneumatic cylinder: 02 Pcs – Optical Fiber Sensor:02 set – Solenoid Vaulve:3 pcs – Cabinet control circuit power supply: DC24V – Temperature: -10 to 40 ; Humidity: greater than or equal 90percent ; – Air pressure: 0.4 to 0.6Mpa – Input power : single-phase, three-wire AC 220V plus minus 10 percent 50Hz or 60Hz – Connection facility 2mm & 4mm Safety Socket – Module Dimension : L x W x H (mm):600 x 460 x 20
Water Pump Control Module:
– Water Chamber: Upper And Lower – Water through: Solenoid Valve – Water Pump: 5W – Operating Voltage : 24VDC – PLC Connection facility 2mm & 4mm Safety Socket – Module Dimension : L x W x H (mm):600 x 460 x 20
Fire Indication System Module: – Smoke Sensor – Interfacing PLC and DC power supply Connection facility – Interfacing facility With water level control Module – Operating Voltage : 24V – PLC Connection facility 2mm & 4mm Safety Socket – Module Dimension :L x W x H (mm):295 x 225 x 45
Tra c Light Control Module: – Built-in ,Green, Yellow, Red Indicator for interface PLC and DC power supply Connection facility – Operating Voltage : 24V – PLC Connection facility 2mm & 4mm Safety Socket – Module Dimension :L x W x H (mm):295 x 225 x 45
Pneumatic Control Module: – Pneumatic cylinder: 3EA – Temperature: -10 to 40 ; – Humidity: greater than or equal 90 percent ; – Air pressure: 0.4 to 0.6Mpa – PLC Connection facility 2mm & 4mm Safety Socket – Module Dimension :L x W x H (mm):295 x 225 x 45
Pneumatic solenoid valve Module: – Pneumatic solenoid valve: 3EA – Operating Voltage : 24V – PLC connection point : 3EA – PLC Connection facility 2mm & 4mm Safety Socket – Module Dimension :L x W x H (mm):295 x 225 x 45 – Interfacing facility Pneumatic control Module
Relay Control Module: – Double pole Double Through Relay: 04 Set – Relay Operating Voltage:24V – PLC Connection facility 2mm & 4mm Safety Socket – Module Dimension :L x W x H (mm):295 x 225 x 45
-Motor Starter module: – Magnetic Contact switch:02 nos – Star Delta Status Indication facility – Relay Operating Voltage:220V to 240VAC – PLC Connection facility 2mm & 4mm Safety Socket – Module Dimension :L x W x H (mm):295 x 225 x 45
Input Switch Module: – Pushbutton Switch:04 Nos
– Relay Operating Voltage:24VDC – PLC Connection facility 2mm & 4mm Safety Socket – Module Dimension :L x W x H (mm):295 x 225 x 45
Sensor module: – Proximity Sensor:02 Nos – Photo Sensor:02 Nos – Thermocouplar:02 Nos – Operating Voltage:24VDC – PLC Connection facility 2mm & 4mm Safety Socket – Module Dimension :L x W x H (mm):295 x 225 x 45
Output Indicator Module: – Output Indicator:04 Nos – Operating Voltage:220V~240VAC – PLC Connection facility 2mm & 4mm Safety Socket – Module Dimension :L x W x H (mm):295 x 225 x 45
Variable Frequency Drive Module: – Variable Frequency Drive:01 No – Input Three Phase/Single Phase – Output Three Phase 220VAC (PWM) – Capacity:400watts – Input Operating Voltage:220V~240VAC – PLC Connection facility 2mm & 4mm Safety Socket – Module Dimension :L x W x H (mm):295 x 225 x 45
Three Phase Induction motor Module:
– Three Phase Induction Modeule:01 No
– Connection system : Delta
– Input Operating Voltage:220V~240VAC
– PLC Connection facility 2mm & 4mm Safety Socket
– Module Dimension :L x W x H (mm):295 x 225 x 45
Stepper Motor Control Module:
– Unipolar Stepper Motor:01 No
– Bipolar Stepper Motor:01 No
– Input Operating Voltage:5V/12V
– PLC Connection facility 2mm & 4mm Safety Socket
– Module Dimension :L x W x H (mm):295 x 225 x 45
Seven Segment Display module:
– Seven Segment Display:02 no
– Input Operating Voltage:5V & 12V
– PLC Connection facility 2mm & 4mm Safety Socket
– Module Dimension :L x W x H (mm):295 x 225 x 45
Power Supply Module:
– Input Operating Voltage:220V~240VAC
– Output AC Voltage:220V,50Hz
– Output DC Voltage:5V(1Amp),12V(1Amp),24V(1Amp)
– PLC connection point facility 2mm and 4mm Safety
Socket
– Fuse for Safety protection facility.
PC:
Intel Core i5 (13th Generation or above) processor, 16GB
RAM, 1TB HDD, 512GB SSD, 19 Inch Monitor, Keyboard
and Mouse.
Accessories & Others : – Air Compressor-01 no – Connecting jack 2mm & 4mm : 01 Set – Power Cable: 01 no – PLC to PC Communication cable: 09 Sets – Simulation software for compatible PLC – English Manual & CD: 01 Set – Warranty: 2 years (service and spare parts) – Installation, Testing -Training: 5 Days -Experiment manual
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